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My Fiesta RS Turbo project - AN ACTUAL UPDATE!!! (08/05/13)

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95 Fiesta Si

Post subject: Re: Today I bought.......................

Posted: Mon May 11, 2009 5:58 pm

FSi Donator

Joined: Sat Mar 05, 2005 2:36 pm
Posts: 2628
Location: Shropshire \ London \ Kent
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looks like a good find. Standard body and clean :thumbsup:

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Dave G fsi

Post subject: Re: Today I bought.......................

Posted: Mon May 11, 2009 7:56 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
Drives:

Thanks very much mate! 8-)

I'm sooooooo pleased with her. Its really annoying coz i'm at uni atm and she is at home so I can't see her, only got pics to look at! :frown:

I've already started doing bits and pieces on her. Have been sourcing bits and pieces she needed like standard frst gearknob, standard pedals, standard arial, proper green strips for the bumpers that are the right colour, mk3 ford badge for the back, standard parcel shelf (the one she came with had a pair of 6x9's in and I really hate that look so had to get rid of it [its for sale if anyone is interested]).

Have also replaced the caps on the rear pop outs coz they were all rusty and got rid of the chavvy tax disc holder.

Once i've finished uni in 5 week i'm going to have her as a summer project and totally strip her down, get any rust off anything and paint everything underneath that needs it, totally rebuild the suspension and also take the engine out, clean up the bay and replace things like the clutch, belts, seals etc on the engine. I really can't wait to get stuck into her now!

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meilack

Post subject: Re: My Fiesta RS Turbo project

Posted: Mon May 11, 2009 8:55 pm

Southern Events Co-Ordinator

Joined: Sat Apr 08, 2006 7:54 pm
Posts: 19134
Location: Didcot, Oxfordshire
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get in there son, i'm slighlty jealous :hmm:

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leeny

Post subject: Re: My Fiesta RS Turbo project

Posted: Tue May 12, 2009 1:56 am

Regular Poster

Joined: Tue Feb 19, 2008 11:56 am
Posts: 355
Location: barnsley
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lookin good fella bet your well pleased

cnt wait to see your work :thumbsup:

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RuLeThEbEnDs

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project

Posted: Tue May 12, 2009 8:21 am

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
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meilack

Post subject: Re: My Fiesta RS Turbo project

Posted: Tue May 12, 2009 8:27 am

Southern Events Co-Ordinator

Joined: Sat Apr 08, 2006 7:54 pm
Posts: 19134
Location: Didcot, Oxfordshire
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never

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Mouse

Post subject: Re: My Fiesta RS Turbo project

Posted: Wed May 13, 2009 5:27 pm

FSI Supporter

Joined: Mon Apr 04, 2005 8:13 pm
Posts: 2735
Location: Loughborough
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looks rarther standard keep it like that and enter the concorse

although i wouldnt :lolz:

looking good a nice lick of paint works wonders for a car

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fibre is my friend, more to come ;-) SI/T squirrel muncher

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project

Posted: Thu May 14, 2009 11:03 am

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
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meilack

Post subject: Re: My Fiesta RS Turbo project

Posted: Thu May 14, 2009 11:03 am

Southern Events Co-Ordinator

Joined: Sat Apr 08, 2006 7:54 pm
Posts: 19134
Location: Didcot, Oxfordshire
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sweet sounds good chap :halo:

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project

Posted: Sat Jul 11, 2009 8:53 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
Drives:

Update time!

Well, I've not been on the site for a while as I was on holiday for two weeks, got back last saturday and then started work on the RS Turbo on Monday so been mad busy with that.

So far I have stripped out the whole interior to make sure there was no hidden rust (there isn't, yay!) , removed the engine and stripped that down, removed rear axle and suspension, spare wheel and petrol tank, removed front suspension arms, legs, anti roll bar and all brakes. So its basically back to the shell now. Been cleaning the engine bay today as it was covered in oil and grease and muck, looks brand new now! :chill:

Next job is to remove all rust (not that there's much) from the floor pan and wheel arches and then paint the whole underside red. After that I'm de-rusting and painting all components I took off like petrol tank, axle, suspension arm holders etc and basically everything so it looks like brand new underneath.

I'm also uprating things as I build it back up including spax suspension set up, polybushes, mongoose exhaust etc and am also contemplating an engine rebuild with piper fast road cam depending how rich I feel! lol!

Anyway, pics to follow when I get round to uploading them!

As always, comments welcome 8-)

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meilack

Post subject: Re: My Fiesta RS Turbo project

Posted: Sun Jul 12, 2009 8:05 am

Southern Events Co-Ordinator

Joined: Sat Apr 08, 2006 7:54 pm
Posts: 19134
Location: Didcot, Oxfordshire
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good lad

sounds fun and good work

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project

Posted: Mon Jul 13, 2009 11:39 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
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meilack

Post subject: Re: My Fiesta RS Turbo project

Posted: Tue Jul 14, 2009 8:17 am

Southern Events Co-Ordinator

Joined: Sat Apr 08, 2006 7:54 pm
Posts: 19134
Location: Didcot, Oxfordshire
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lucky bleeder!

sounds mint

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Sun Jul 19, 2009 6:39 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
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Finally found the time to upload some pics!

Well first I did a compression test to see how worn the engine was, readings weren't too bad but were higher with oil than without meaning the pistons are slightly worn, but i'm thinking of getting the bottom end re-bored anyway. Heres the car when I was doing the tests:

Then got the car in the garage and started stripping it. Here's the interior on its way out! (everything is stripped out now apart from the dash):

Then jacked the car up using the good old breeze blocks again like with the si and got the engine out:

Engine has now been stripped, here's the top end as I was stripping it:

Here's the engine bay after a thorough cleaning (it was covered in oil before!):

The got the rust off the front arches and gave them two coats of hammerite:

Then got the back bumper off and was shocked to see how good the rear panel was compared to how the si's was when I did it! Just some surface rust in places that I got off and that is also now painted with two coats of hammerite:

Finally, I cleaned up the rear arches and painted them with two coats of black hammerite (no pics of them as yet) and then cleaned up the rear bit of chassis where the spare wheel goes and removed any rust and have now painted as shown in the pic:

After cleaning and derusting:

After painting:

Thats it so far, next im carrying on forward de-rusting and painting red the rest of the underside of the car, followed by de-rusting and painting all the components i've removed that im putting back on, then I'm building the car back up!

As always, comments welcome 8-)

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dougxr2i

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Sun Jul 19, 2009 7:30 pm

Regular Poster

Joined: Sun May 11, 2008 9:33 pm
Posts: 304
Location: Nottinghamshire
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Looking good there mate what were the readings from compression test mine were about 150 per cylinder after rebuild

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Sun Jul 19, 2009 10:09 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
Drives:

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Jam

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Mon Jul 20, 2009 12:37 am

Pushrod Pimp

Joined: Sat May 06, 2006 8:59 pm
Posts: 2659
Location: pushrod powaahhhh
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14.7 psi per BAR so 11.8 bar = 173.46 psi 12.5 bar = 183.75 psi. for a difference of 10 psi (which isnt exactly bad anyways) between dry and oiled. id be inclined to leave the bottom end alone till it starts smoking. using oil and pressurising the crank case.

wow thats an awesome dent in the brake servo how did that happen?!!!

otherwise..looking good dude

Jam.

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Mon Jul 20, 2009 8:03 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
Drives:

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scamp

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Mon Jul 20, 2009 8:24 pm

FSi Donator

Joined: Tue Jan 13, 2009 7:36 pm
Posts: 3336
Location: south london
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looking smart mate.

good news about the lack of rust

:thumbsup:

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Dave G fsi

Post subject: Re: My Fiesta RS Turbo project (update 19/7/09-pics!)

Posted: Tue Jul 21, 2009 9:07 pm

Northern Events Co-Ordinator

Joined: Tue Jul 17, 2007 9:53 pm
Posts: 8546
Location: Sheffield
Drives:

Cheers mate 8-)

Yea, really pleased with the lack of rust on it considering its age. Its made me realise how bad my si was before I rebuilt it :doh:

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