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Fiesta-Si.com • View topic - Rusty Undersills = Expensive?
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MikeMaher205
PostPosted: Sun Jan 11, 2009 6:40 pm 
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I'm thinking of buying a 1990 Fiesta XR2i for a restoration project. They main thing stopping it passing an MOT test is that it has rusted undersills that need welding. Would this be a worthwhile and/or expensive job?

I know it depends on the level of the damage, but assuming it's an MOT failure it must be pretty bad. Thanks for the help and feedback.
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big g1985
PostPosted: Sun Jan 11, 2009 7:45 pm 
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sills are not to bad and can be replaced
you also need to check around the body kit is attached especially around the rear arches as these trap moisture and rot very easily, petrol filler cap is a bad rust area and will rot the inner arch aswell. also check the foot wells and the mounting points for the front subframe.
i had a rs1800 i was goign to turn into a track car but due to the exsessive rust in the area i just mentioned i scrapped it.

heres a link to my project thread and you will see what i mean


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Dave G fsi
PostPosted: Tue Jan 13, 2009 8:16 pm 
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Sills are a problem on most mk3 fiestas now coz of their age and if they've not already been replaced they will need to be.

They are really cheap and easy to replace, just but 2 new sills from hadrian body panels for a tenner each, cut the old sills off and weld the new ones on :thumbsup:

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TANGO
PostPosted: Tue Jan 13, 2009 8:38 pm 
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its a good idea to waxoil inside and out the new sills too to try and prevent them rusting again

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karlthomas101
PostPosted: Tue Jan 13, 2009 11:15 pm 
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hi lol soz its a dumm question but what exatlly are sills ?
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Dave G fsi
PostPosted: Wed Jan 14, 2009 7:12 pm 
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Its basically the "door ledge" you see when you open the door all the way round to where it meets the chassis with a join you can see stuck down when you look under the car :thumbsup:

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Dave G fsi
PostPosted: Wed Jan 14, 2009 7:26 pm 
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Here's some pics of my sills when they were cut off (along with some bodywork in the first pic aswell :lol: )

Hope this helps :thumbsup:

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