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Fiesta-Si.com :: View topic - my mk2 xr2 rebuild
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my mk2 xr2 rebuild
https://www.fiesta-si.com/forums/viewtopic.php?f=5&t=22083
Page 1 of 8

Author:  big g1985 [ Fri Apr 08, 2011 9:17 pm ]
Post subject:  my mk2 xr2 rebuild

realised that i havent put up my xr2 rebuild on here
basically bought it around augest last year for £1500
on the face of it, it was a soild good little car for the money i had a good poke around etc and found very little wrong with it

did puff a bit of oil on start up but ran well
ive copied this from xrtwo.com so the dates etc will be a little out

quick current spec
engine
twin 40 carbs
kent fast road cam and vernier
ashely system

suspension
gmax kit
partly polybushed

body
colour coded body kit

interior
leather retrim

heres what i intend to do to it
polybush all around
cosworth brakes
rs2k alloys
possible lighten and balnace of bottom end
get the body work sorted

heres the current state of the car
there is some rot on the rear arches that was hidden behind the body kit
the arches have been replaced in the past but not done very well as there is a ton of filler blending them in

so they will both be replaced

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other than the rear arches the body work is in very good condition

having checked the engine number it still has the original enge with 99k on the clock

the valve stem oils seals are in need of replacing so i thought id tae the head off and have a nosey at the bores etc

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it was a lucky thing i did
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as you can see the water ways have become very gounked up with corrosion and crud with just the small holes in the head gasket letting any coolant to the head
how it didnt over heat i never know
but on the plus side all the bores seem to be good
but i will be doing a bottom end strip aswell as i want to give it a good clean and inspect
due to the crap coolant when i took the thermostat housing ou i found the stat was corroded into the housing so i had to chisel it out

hence why i now need a new stat housing ans its knackered

heres a sneeky of my rocker cover that will go on
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Author:  big g1985 [ Fri Apr 08, 2011 9:17 pm ]
Post subject:  Re: my mk2 xr2 rebuild

bit of an update today
took the rest of the engine in prep for it to go to the body shop and the engine rebuild
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plan for it now is hopfully it will be going to the bodyshop the next couple of weeks
the head, crank and fly wheel will be sent off to get worked on
the block will be stripped down this week
all came out very easily apart from one bolt holding on the alternator

Author:  big g1985 [ Fri Apr 08, 2011 9:18 pm ]
Post subject:  Re: my mk2 xr2 rebuild

stripped the engine down
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water pump has seen better days really gunked up and corroded

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next step im sending the head off for ported and polishing
and the crank and flywheel for lightening and balancing

Author:  big g1985 [ Fri Apr 08, 2011 9:18 pm ]
Post subject:  Re: my mk2 xr2 rebuild

little update today
stripped the interior out today for its trip to the body shop today
no major nasty suprises floor pan is all solid and the first fiesta ive had where the floor is soaking wet froma water leak
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Author:  big g1985 [ Fri Apr 08, 2011 9:19 pm ]
Post subject:  Re: my mk2 xr2 rebuild

not alot to report atm the car is still at the bodyshop and im still undecided on what todo with the engine
but i have got this through the post yesterday
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Author:  big g1985 [ Fri Apr 08, 2011 9:19 pm ]
Post subject:  Re: my mk2 xr2 rebuild

couple of little updates
the car is still in the body shop but its not far off paint now
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when they removered the o/s arch the body shop found that most of the inner sill had rotted away so that had to bereuilt which has taken the extra time
this is whats left of it
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basically in ford infinite wisdom the drains for the sunroof just go straight into the sill with no where for it to go
hense why sills rot out so quick and its not just mk2 3/4/5's are the same as are other fords of the same eara
but luckely the body shop will be modding it so the drain acctually leavse the sill



also got the engine back from the machine shop
its had a 0.5mm over bore and a new set of pistons rings and gudgon pins aswell
will get pics of that tomorrow

Author:  big g1985 [ Fri Apr 08, 2011 9:20 pm ]
Post subject:  Re: my mk2 xr2 rebuild

new shiney pistons
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knackered old ones
you can see the vertical scoring on them
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block bored next on the list
get it in the parts wash
new core plugs and painted
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Author:  DANIELP1991 [ Fri Apr 08, 2011 9:58 pm ]
Post subject:  Re: my mk2 xr2 rebuild

i should have bought an xr2 a few months ago! :( i love em!!

looks good gar!

what have you bored the engine out to? 1.7?

whats the final plan for it then?

Author:  big g1985 [ Fri Apr 08, 2011 10:29 pm ]
Post subject:  Re: my mk2 xr2 rebuild

not sure what the total cc will be but will be over1600
well the plan was to get it up and running for the rs day at coombe but will have to wait ans see as i havent had the head crank ad fly wheel back or the car itself so im a bit behind where i want to be

Author:  Dave G fsi [ Fri Apr 08, 2011 10:49 pm ]
Post subject:  Re: my mk2 xr2 rebuild

Lovely car mate, love the mk2 XR2 :thumbsup: :chill: :chill:

Author:  meilack [ Mon Apr 11, 2011 8:16 am ]
Post subject:  Re: my mk2 xr2 rebuild

loving it :chill:

Author:  Mole259 [ Mon Apr 11, 2011 9:31 am ]
Post subject:  Re: my mk2 xr2 rebuild

Good to see another mk2 rebuild :D

Author:  meilack [ Mon Apr 11, 2011 10:27 am ]
Post subject:  Re: my mk2 xr2 rebuild

hopefully be a 1640cc? :)

Author:  The Loumiester [ Mon Apr 11, 2011 2:07 pm ]
Post subject:  Re: my mk2 xr2 rebuild

Lovely car, cant wait to see pics when its all back together.

Author:  big g1985 [ Mon Apr 11, 2011 7:08 pm ]
Post subject:  Re: my mk2 xr2 rebuild

me to lol
most involved project ive taken on and first engine rebuild aswell
well bugger all to report this week as im still waiting on pritty much the whole car
shell isstill in the body shop and im still waiting for theengine bits to be delivered
all ive done this week is cleaning of parts and painting of parts

Author:  happypaul [ Tue Apr 12, 2011 2:06 pm ]
Post subject:  Re: my mk2 xr2 rebuild

Looks like a nice project!
Will be good to see it finished!
Only thing I don't like on XR2's is the colour coded kit

Author:  big g1985 [ Wed Apr 13, 2011 8:01 pm ]
Post subject:  Re: my mk2 xr2 rebuild

little bit of a update
been doing alot of cleaning and painting over the last week of little parts engine block etc
got back my crank and head today
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and the head stripped back down for cleaning
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Author:  DarrenFsi [ Wed Apr 13, 2011 10:55 pm ]
Post subject:  Re: my mk2 xr2 rebuild

:thumbsup: lookin very good
has that crank been balanced then?

Author:  big g1985 [ Thu Apr 14, 2011 10:34 am ]
Post subject:  Re: my mk2 xr2 rebuild

yup lightend and balanced

Author:  big g1985 [ Mon Apr 18, 2011 8:36 pm ]
Post subject:  Re: my mk2 xr2 rebuild

not much happening atm
got my flywheel back today
leightned and balanced
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the car should be back from the body shop tomorrow

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