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Fiesta-Si.com • View topic - The Si rebirth project
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PostPosted: Mon Oct 27, 2008 8:10 am 
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Southern Events Co-Ordinator
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looking good mate 8-) :thumbsup:


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PostPosted: Sun Nov 09, 2008 1:33 pm 
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Pushrod Pimp
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yes its still required. fiestas used M10 bolts througout the production run...although they did change the size of the head about halfway through the bolt is still the same size.


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PostPosted: Tue Nov 18, 2008 11:01 pm 
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FSi Donator
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Location: Basingstoke
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Car is back on its wheels for now until I need to get under it to fit the petrol tank and exhaust system.Test fitted the alloys it will wear over its new 280mm stoppers.Perfect fit.

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The loom is going to be a fun job to fit I can tell lol
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PostPosted: Wed Nov 19, 2008 10:18 am 
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FSi Donator
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Coming along nicely, love the wheels :thumbsup:

Is it going to stay white once completed?

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PostPosted: Wed Nov 19, 2008 6:06 pm 
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The Sherminator!
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those wheels look pretty damn good! :thumbsup:


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PostPosted: Wed Nov 19, 2008 10:26 pm 
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FSi Donator
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Its deffo staying white.I have 2litres of diamond white,primer,activator and lacquer.All I need now is the ability to use my spray equipment lol Havent sprayed with a spraygun yet.

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PostPosted: Tue Mar 24, 2009 10:37 pm 
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FSi Donator
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Full stainless steel cat back exhaust system was bought today.£240 :thumbsup:

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PostPosted: Tue Mar 24, 2009 10:48 pm 
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The Sherminator!
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looking good :thumbsup:


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PostPosted: Sun Mar 29, 2009 6:54 pm 
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Northern Events Co-Ordinator
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Brilliant project you've got going on there mate! Love those wheels, what are they off?

New exhaust looks good, what make is it? 8-)

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PostPosted: Sun Mar 29, 2009 9:53 pm 
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Location: Nottinghamshire
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Great project :chill:


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PostPosted: Sun Oct 11, 2009 5:55 pm 
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FSi Donator
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Going to dump a whole load of updates in here now from a while ago.

Fitted the exhaust today and damn its a good fit :thumbsup: Hopefully it will sound good when its eventurally fired up.

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Heres milly posing by the 3" tailpipe.
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PostPosted: Sun Oct 11, 2009 6:00 pm 
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FSi Donator
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Location: Basingstoke
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Today I removed the 1.6si loom that was buggered all over the place.
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Laid it next to a near perfect 1.6si loom.
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I say near perfect.Had to remove and replace a few broken plugs and repair the audio loom from where it was bodged. *why are all audio looms cut up :(*
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PostPosted: Sun Oct 11, 2009 6:05 pm 
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FSi Donator
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Location: Basingstoke
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Cleaned and sanded down the face of the block to remove the old gasket.
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Removed the crankshaft.Degreased it so it was nice and clean ready to be refitted with new bearings.Cleaned all surfaces of where the bearings are to be fitted.
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Fitted the new standard sized bearings in the block.I did apply assembly lube onto the inner side of the bearings and refit the crankshaft but didn't take pictures.
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PostPosted: Sun Oct 11, 2009 6:06 pm 
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FSi Donator
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Location: Basingstoke
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Spent 3hrs on the car tonight after work,Managed to fit rear braided hoses,radiator,radiator hoses,radiator fan,engine bay loom,new starter motor power cables and earth cables. Plugged in all the plugs and sensors including the fuel pump plug and refitted the fuel tank.Fitted a battery but it was dead.

The good news which really made me smile is the battery had enough juide to allow the starter to click so least I know the loom is all plugged in right :D

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PostPosted: Sun Oct 11, 2009 6:08 pm 
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FSi Donator
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Joined: Wed Dec 26, 2007 11:11 pm
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Location: Basingstoke
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Moved my old Si shell from the back garden onto the front lawn this evening ready to be scrapped,Its damn hard to move as the wheels point wherever they want to as theres no steering rack fitted lol

It was here...
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Now here...
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Ended up dragging it out using my van and adjusting the length and postions of the towing rope many times to get the desired drag on the car.Managed to get it where I wanted it in the end.Its going to be picked up and scrapped one day next week.

Then I moved my trailer into the space where the Si shell was.I Will be moving the trailer to the back of the garden when it comes time to build my spray booth though :thumbsup:
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Well thats the Si shell off to be scrapped.

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PostPosted: Sun Oct 11, 2009 6:13 pm 
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FSi Donator
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Joined: Wed Dec 26, 2007 11:11 pm
Posts: 379
Location: Basingstoke
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Interior is back in.
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My 300mm calipers are back from being fully refurbished by BiggRed.Really really impressed with the service i recieved :thumbsup: I know now why I couldnt fit my seals lol Somehow I was trying to fit them in the wrong way :worried: I swear I was fitting them in the same way as I took the old ones out but obviously not :confused:

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Powder coated black,Brand new seals,New nipples,All threads cleaned and the piston has been cleaned inside and out.Basically its like brand new :tongue: All for £120 including next day delivery back to me.

Well today I left the new lady in my life in bed and set about working on the fiesta lol like she would wanna help anyway :tongue: ok ok I went to the shops first and bought her breakfast :wub:

First thing I did was fit my new 300mm brakes,then I flushed through the brake lines and did a pressure test to check for any leaks...Glad I did aswell! Found a crack in one of the rear brake lines underneath the exhaust heat shield. I popped over to my xr2i in the garage and removed the line off of it and proptly fitted it to the white fiesta :happy: Did another pressure test and yeay no leaks lol

Used an easy bleed type one man bleeder device and a spare wheel to bleed my brakes,First time I've ever bleed brakes so I'm quite happy it all went well without any hiccups.

Anyway I fitted Four 3mm spacers and my Cougar alloy wheels,Checked all my tyre pressures and my torque settings,Lowered the car onto the ground and then took it for a spritely drive up the road :thumbsup:

Well there you have it,She lives! First time I have ever driven that car and after a long time of driving a 1.8 derv van I must say it felt rapid lol Even if it isn't and its only a 1.6 zetec.

Oh and damn 300mm brakes work well! :cool:

What do you think of my silver/black colour combo?I quite like it :tongue:
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PostPosted: Sun Oct 11, 2009 6:41 pm 
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David Dickinson's Naughty Bit
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Very long project, but all seems to be coming together nicely. Cant believe you scrapped the Si with those wheels on! unless they were broken! :0
but just looking through its taken alot of time but its really starting to look good and im sure you'll be happy when its finished

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PostPosted: Sun Oct 11, 2009 11:08 pm 
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FSi Donator
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Theres so much work thats gone into it that isnt even explained in this thread,Really hope this car turns out to be a good one. This weekend I plan on building a spray booth and rubbing down the paint ready to respray the car.

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PostPosted: Mon Oct 12, 2009 6:22 am 
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Southern Events Co-Ordinator
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Location: Didcot, Oxfordshire
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good work mate :)

long time coming!


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PostPosted: Mon Oct 12, 2009 12:13 pm 
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FSi Donator
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Location: Basingstoke
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I have a fiesta turbo spoiler to fit to it after the xr2i kit is fitted so least it should look the part.Needs to be lower though.

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